Journal of Health and Safety at Work

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Introduction: Process industries, often work with hazardous and operational chemical units with high temperature and pressure conditions, such as reactors and storage tanks. Thus, probabilities of incidence such as explosions, and fire are extremely high, The purpose of this study was to present a comprehensive and efficient method for the quantitative risk assessment of fire and explosion in the process units.

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Material and Method: The proposed method in this study is known as the QRA and includes seven steps. After determination of study objectives and perfect identification of study process, first, qualitative methods are used to screen and identify hazard points and the possible scenarios appropriate are identified and prioritized. Then, estimation of frequency rate are done using past records and statistics or Fault Tree Analysis along whit Event Tree. PAHST professional software and probit equations are used in order to consequence modeling and consequence evaluation, respectively. In the last step by combination of consequence and frequency of each scenario, individual and social risk and overall risk of process or under study unit was calculated.

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Result: Applying the proposed method showed that the jet fire, flash fire and explosion are most dangerous consequence of hydrogen generation unit. Results showed that social risk of the both fire and explosion caused by full bore rupture in Desulphrizing reactor (Scenari3), Reformer (scenario 9) and Hydrogen purification absorbers are unacceptable. All of the hydrogen generation unit fall in ARARP zone of fire individual risk (FIR) and FIR up to 160 m of boundary limit unit is unacceptable. This distance is not only beyond of hydrogen generation unit boundary limit, but also beyond of complex boundary limit. Desulphurization Reactor (75%) and Reformer (34%) had the highest role in explosion individual risk in the control room and their risks are unacceptable.

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Conclusion: Since the proposed method is applicable in all phases of process or system design, and estimates the risk of fire and explosion by a quantitative, comprehensive and mathematical-based equations approach. It can be used as an alternative method instead of qualitative and semi quantitative methods.

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Introduction: Bioaeroslos released from wastewater treatment plants may contain pathogens existing in the sewage which could endanger the health of workers. The aim of this study was to evaluate the status of bioaerosol emissions form in a sanitary wastewater treatment plant.

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Material and Method: This cross-sectional study was carried out in different units of a sanitary wastewater treatment plant. For this purpose, air samples were collected on blood agar and dextro agar in an Andersen single-stage sampler with flow of 28.3 lit/min for 10 minutes. Collected samples were shipped to the lab immediately and incubated for 48 hours. Then, incubated samples were counted for colonies concentration.

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Result: Based on the result of this study, the mean density of bacterial and fungal bioaerosols in all wastewater treatment plants were 412.86±23.30 and 53.72±23.99 CFU/m³, respectively. Microbial contamination of the air within a kilometer away from the site (control areas) was 17 times less than its average density.

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Conclusion: Wastewater treatment processes can contaminate the air surrounding the plant, particularly with bacteria bioaerosols. Therefore, it is necessary to control the emissions and protect the health of workers against risks arising from exposure to bioaerosols.

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Introduction: One of the factors influencing on indoor air quality of the buildings is performance of HVAC (heating, ventilation, and air conditioning) systems. These systems supply clean and odorless air, with temperature, humidity, and air velocity within comfort ranges for the residents. The aim of this study was to evaluate performance HVAC system in an administrative building in Tehran.

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Material and Method: A questionnaire, developed in their research was used to assess the building occupants’ perception about the performance of HVAC system. To evaluate the performance of HVAC systems, air velocities were measured in the diffusers using a thermal anemometer. Moreover, CO2 concentration, air temperature and relative humidity were measured in the whole floors of the building. Air distribution inside the building was evaluated using smoke test.

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Results: Most of the studied people complained about the direction of airflow, thermal conditions and cigarette odor. The highest level of carbon dioxide was measured at 930 ppm inside the restaurant. The maximum and minimum air temperatures and relative humidity were measured 28.3-13.8° C and 28.4-23% respectively. Smoke test showed that the air distribution/direction wasn’t suitable in one third of air diffusers.

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Conclusion: Improper air distribution / direction was the main problem with the studied HVAC system which could be corrected by adjusting and balancing of the system.

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Introduction: Children have been known to spend most of their time at school. They learn their sitting habits in this period of time. Incorrect sitting postures and inappropriate school furniture can result in abnormalities in the vertebral column, back pain, neck pain, Fatigue and discomfort. Hence, this study was aimed to examine the match between students’ body dimensions and existing benches and desks dimensions in Hamadan female primary schools.

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Material and Method: In this study, 624 students of Hamadan female primary schools were investigated and some of their anthropometric dimensions including shoulder height, elbow height, knee height, popliteal height, popliteal-buttock length and hip breadth were measured. In this sense, a chair (with adjustable height, depth and elbow support) and a caliper with movable jaw were used for measurement of anthropometric dimensions. The measurements were performed in a way that thighs were in full contact with the seat, there was a right angle between the thighs and legs, the feet were in full contact with the movable pedal, the trunk was straight and the back and hips were in full contact with the backrest. Following, the match of the dimensions of existing benches and desks with the appropriate dimensions (based on the students’ anthropometric dimensions) were examined.

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Result: The results showed that the seat height, seat depth, seat width, back rest height, desk height, underneath desk height were in acceptable rangefor 10.1%, 17.3%, 5.6%, 53.5%, 1.9% and 31.1% of students, respectively.

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Conclusion: Despite differences in the body dimensions of primary school students, there is no regularity in using of school furniture. Overall, the dimensions of existing benches and desks are not matched with the anthropometric dimensions of students.

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Introduction: A high percentage of musculoskeletal disorders in workplaces occur due to awkward posture and non-ergonomic design of the work stations for lifting and carrying of materials. To avoid these injuries, jobs should be designed in a way that ergonomics risk factors are controlled properly. The aim of this study was to utilize ergonomics interventions to minimize ergonomics risk factors in bag packing unit in a mineral processing plant.

Material and Method: This cross sectional study was carried out among 20 workers of bag packing unit. Camera recording of working postures, evaluation of medical records, interview, and REBA technique were used to identify the ergonomic risk factors. Interventions included changing the conveyor belt height and the use of spring pallets (spring table). Data were analyzed using Paired T-Test by SPSS software version 18.

Result: Before implementing ergonomics intervention, a total of 75% of evaluated postures by REBA technique obtained score of 8-10 (very high risk level) and 25% had score of 11-15 (very high risk level) that correspond to the action level 3 and 4, respectively. Following the implementation of ergonomics interventions, a total of 90% of the analyzed postures showed action level 2 (moderate risk level) and the remainder 10 percent of evaluated postures showed high risk level. Comparison of REBA technique scores before and after implementing interventions showed a significant difference (P-value < 0.05).

Conclusion: Based on the findings of this study, the implementation of ergonomics interventions has remarkably decreased the required action level and it may be able to improve work-related postures.

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Introduction: Occupational exposure to crystalline silica increases the risk of lung cancer and restrictive lung disease with extensive fibrosis. Silica dust is a major health hazard in foundry factories. The aim of this study was to determine core making workers’ exposure to respirable crystalline silica dust in a foundry factory.

Material and Method: This cross-sectional study was conducted in core-making unit of a foundry factory in 2015. Occupational exposure of 55 workers to respirable crystalline silica aerosols was evaluated by using the improved NIOSH7602 method in core-making unit. Risk assessments for silicosis and excess lifetime risk of mortality from lung cancer were done according to Manettej and Rice models, respectively. Data was analyzed with Spss19 software.

Result: The mean of respirable crystalline silica dust was 0.246 ± 0.351 (mg/m3). All  workers’ exposure to respirable crystalline silica was higher than recommended occupational exposure limits. Silicosis mortality risk and excess lifetime risk of mortality from lung cancer were estimated in the range of 6-63 and 65 per thousand people, respectively.

Conclusion: The mean of workers’ exposure to respirable crystalline silica was higher than recommended occupational exposure standards in core making unit. The risk assessment of silicosis mortality and excess lifetime risk of mortality from lung cancer were higher than acceptable levels of risk.

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Introduction: Resilience engineering is a novel approache to risk management and is the inherent ability of a system to adapt their work before, during and after the changes and adverse events in such a way that maintain the system performance under predictable and unpredictable conditions. The aim of this study was to identify indicators of organizational resilience of refineries and ranking them using fuzzy TOPSIS technique.  

Material and Method: A qualitative study was done to identify organizational resilience indicators of refinery complex. The main method of data collection was semi-structured interviews. Indicators were determined using qualitative content analysis and literature review. Weighting and ranking identified indicators was performed using fuzzy TOPSIS technique.   

Result: Eleven indicators were identified as follows: management commitment, performance management system, flow of information/communication, involvement culture, error management culture, education, preparedness, flexibility, innovation culture, change management, and human resource management.

Conclusion: Critical sociotechnical organizations especially refinery complexes in order to improve safety management and resilience situation should focus on effective indicators. Monitoring and improving them will increase safety and the resilience level of organization

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Introduction: Despite the ongoing efforts to reduce human errors in various systems, errors and unsafe behavior are the main cause of accidents in the workplace. Many studies have been conducted to identify and improve human error in recent years. The number of studies about the human error with the variety of topics has made it an overall overview difficult for researchers. Therefore, a systematic review of previous studies can be the best way to share useful findings and make a trend for the future research in the field of human error.

Material and Method: After a systematic search of valid databases, the analysis was focused on the title, publication year, journal title / Congress, city/region, the level of organization, job search, type of organization and the methods used. And articles were evaluated based encryption.

Result: Three groups of human error studies were identified. The first group studies in safety management, safety assessment, and safety planning have investigated the human error. The second group has examined the influence of individual characteristics such as behavior, cognition, and education on human error. The third group has focused on data arise from the previous accident to improve behavior and reduce human error. To make a better orientation for next studies two essential aspects included chronological analysis and thematic analysis was considered.

Conclusion: This study made an attempt to identify the gaps in the studies related to human error and afford some appropriate strategies.

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Introduction: Control room is one of the most important working environments that require optimal performance of individuals to minimize errors. Lighting is one of the environmental factors affecting the operation of the control room operators. Providing optimal lighting in the control room is very important. The purpose of this study was to determine the effect of light on workload, sleepiness, eye fatigue, and satisfaction of individuals from light conditions.

Material and Method: This was an interventional study conducted in a control room of a power plant. Intervention in the control room lighting was performed with two lighting systems including fluorescent lamps (4000 Kelvin, 200 lux) and LED lamps (4,000 Kelvin, 400 lux). Sixteen operators were evaluated under the two lighting systems in terms of workload, sleepiness, eye fatigue and satisfaction of individuals from light conditions.

Result: According to the results, eye fatigue significantly decreased after intervention (p (0.004>. Also, the higher light intensity, significantly decreased the level of sleepiness (p <0.001). In the study of workload, the amount of mental workload (p <0.001) and effort (p <0.03) decreased significantly, after intervention and the increase in the intensity of light; but physical demand, temporal demand, performance and frustration had no significant difference with the results before intervention.

Conclusion: In general, a combination of fluorescent and LED lighting systems, with 400 lux intensity, can provide optimal functional and mental conditions for control room operators. The illumination intensity of 400 lux in terms of workload, sleepiness, eye fatigue and the degree of satisfaction of individuals from light conditions provides a much better environmental condition than 200 lux.

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Introduction: Failure modes and effects analysis (FMEA) method is used in industries to identify, assess and prioritize risks. Multi-criteria decision-making methods (MCDM) select the best option from different criteria. Therefore, this study aims to identify, assess and prioritize risks using FMEA based on SWARA-VIKOR multi-criteria decision-making methods in a gas pressure reduction station.
Material and Methods: In this descriptive and analytical study, stepwise weight assessment ratio analysis (SWARA) and decision-making optimization and compromise solution (VIKOR) methods were used to rank the risks of failure modes identified in FMEA. SWARA method was employed to determine the severity, probability and discovery weights, and VIKOR technique was applied to rank the failure modes of the system equipment. Finally, an operational example of the pressure reduction station was presented to show the application and feasibility of the proposed model. A comparative study was conducted to confirm the practicality and effectiveness of the proposed model.
Results: In total, 35 main failure modes were identified in the pressure reduction station. Failure of regulator sleeve and safety valve and regulator diaphragm rupture were assigned the first, second and third ranks of risk priority, respectively. The sensitivity analysis results showed the proposed approach had desirable stability and only the failure mode of increasing the heater flame temperature was very sensitive to changes in the weight of the criteria. Results of ranking the failure modes of the station indicated there were many changes in the ranking of failure modes based on the proposed approach.
Conclusion: The proposed approach could provide more reasonable and accurate results for ranking risks because the criteria were weighed step by step based on the experts’ opinion.

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Introduction: Reliability is always of particular importance in system design and planning; thus, improving reliability is among the approaches for achieving a safe system. Simulation methods are widely used in system reliability assessment. Therefore, this study aims to assess the reliability of the City Gate Gas Station (CGS) using Monte Carlo Simulation (MCS).
Material and Methods: This descriptive and analytical study was conducted in one of the CGSs of North Khorasan Province in 2021. The CGS process was carefully examined and its block diagram was plotted. Then, failure time data of CGS equipment were collected over 11 years and time between failures of subsystems was calculated. The failure probability distribution function of subsystems was determined using Easy Fit software and Kolmogorov-Smirnov test. Moreover, subsystems’ reliability was estimated by MCS. Finally, station reliability was calculated considering the series-parallel structure of the CGS.
Results: The results revealed that the failure probability density distribution function of CGS subsystems was based on gamma and normal functions. The reliabilities of filtration, heater, pressure reduction system, and odorize were calculated as 0.97, 0.987, 0.98, and 0.992 respectively, and their failure rates were 0.000003477, 0.0000014937, 0.0000023062, and 0.0000009169 failures per hour respectively. The station reliability was calculated as 0.93.
Conclusion: The failure probability distribution function and reliability assessment of subsystems were determined by data modeling and MCS respectively. Filtration and pressure reduction systems had the highest failure rate and required a proper maintenance program.

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Introduction: Iran has the most extensive maritime transport fleet in the Middle East, with 2700 km of water border with other countries in the region. However, the complex and hazardous marine environment has turned this advantage into a disadvantage. On the other hand, technological advancement has added to the complexity. Thus, new accident analysis tools should be developed to bring unity to marine casualty analysis and improve the analyst’s power of discovery from incident information. The current project aims to develop a specialized AcciMap-based marine accident investigation method.
Material and Methods: The primary stages of this applied descriptive study include data collection, method development, and validation. The necessary information about the factors leading to marine accidents was initially gathered through a review of previous studies, expert interviews, and analysis of actual cases. The AcciMap technique was then partially developed, and marine experts approved the designed model.
Results: This study’s results included an AcciMap model established on three levels: external influences (national and international), intra-organizational factors, and environmental/individual conditions and individual activities. Whereas external factors (international and national) are categorized into three main layers, two sublayers, and 13 secondary sublayers, intra-organizational factors are categorized into two main layers, 11 sublayers, and 35 secondary sublayers, and environmental/individual conditions and individual activities are organized in one main layer, three sublayers, and 11 secondary sublayers.
Conclusion: The developed approach can identify flawed levels and determine who is responsible for implementing corrective action. Because it includes emerging components that are effective in accidents, the method used in this study can better examine data from marine accidents.

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Introduction: Strategic management involves determining the organization’s direction, preparing a strategic vision and mission statement, and providing the basis for growth, profitability, and production. It also includes the inclusion of employee safety and health programs throughout the organization. The existence of a strategic plan for the scientific and practical strengthening of occupational health and safety is one of the country’s academic and industrial priorities. The purpose of this study is to present a strategic plan for developing the specialized field of occupational health and safety engineering in Iran.
Material and Methods: The current study is a collaborative action research study that was conducted in 2021. The strategic planning committee consisted of 20 professors, experts, and doctoral students. Over the course of 14 weeks, they held regular weekly meetings, collected information from inside and outside the organization, analyzed the organization’s internal and external environment, and identified its strengths, weaknesses, opportunities, and threats. Based on this analysis, the committee determined the organization’s mission, perspective, values, and general and specific goals for 2021-2024. They also identified the necessary measures to achieve these goals and developed an operational plan to improve the performance of the specialized field of occupational health and safety.
Results: Conducting this applied research led to the strategy of internal and external analysis of the specialized OHS field, determining the direction of the basic strategy, mission, perspective, values, and general goals. Finally, seven specific goals and 286 actions were determined to improve the performance of OHS. The SWOT analysis of OHS’s internal and external environment identified 27 strengths, seven weaknesses, 26 opportunities, and 12 threats. According to the results of the SWOT matrix, the strategic position of the OHS field is to implement preventive strategies and maintain existing conditions.
Conclusion: This plan aligns with the 4-year OHS plan. In developing the program, attention has been paid to the documents and policies of upstream organizations. The strategic position of occupational health and safety engineering is a prudent strategy. In this situation, strategies for maintaining existing conditions can be applied. Therefore, it is suggested to reduce the weaknesses of OHS as much as possible and increase its strategic capabilities by focusing on prudent strategies. From the second year of implementing the strategic plan, the OHS field can gradually focus on developing activities.